Label Print-Apply Systems
If it is important to have the flexibility to, at any time, print the labels we need then to print and apply labels automatically can make a huge difference, reducing our costs and increasing our productivity.
General Print-Apply features
Weber's Print-Apply systems are quite robust and compact, combining a high resolution direct thermal/thermal-transfer label printer with an automatic label applicator to simultaneously print and apply self-adhesive labels, above, below and/or on the side of the products, directly on the conveyor line.
The greatest benefits of our print-apply systems:
- Eliminate the expense and inconvenience of preprinted labels
- Eliminate label obsolescence
- Reduce labor costs;
- Ensure faster labeling (higher productivity);
- Consistent placement accuracy of up to +/- 0.8mm
- The selection of flexible print modules (Zebra®, Datamax®, Sato® and Avery® units);
- Programmable speed up to 350mm/s;
- High quality printing of barcodes, text and graphics;
- Consumption 1 to 1 so that you change the ribbon and label roll simultaneously;
- Automatically print, encode and apply RFID smart labels;
- Compatible with Legitronic;
- With adjustable stands so that it fits your production line;
- Several application methods so that the system suits your production line perfectly.
There is an appropriate method of application for each product. The systems are factory adapted for the application method you desire. The various types of application used are the following:
- Blow On (See sample): The label is blown onto the product, from a fixed grid of air, without direct contact with the product.
- Tamp-Blow (See sample): The label is blown onto the product but, in this case, from a tamp that moves closer to the product. The tamp doesn't enter in direct contact with the product and it can label products of different heights, with high precision.
- Tamp-On (See sample): Similar to Tamp-Blow, with the difference that the label is slightly pressed against the product by the tamp.
- Wipe-On (See sample): The label is slightly pressed against the product by a soft roll. The difference from Tamp-On is that the position of the application is fixed.
- Corner-Wrap (See sample): The label is slightly pressed against the product by a swing tamp that allows label application on the edges of the products.
- Twin-Tamp or Swing-Tamp (See sample): A swing tamp that allows label application on two or three sides of the product (front, side and rear).
- RFID Reject Tamp (See sample): Additional arm for RFID applications which automatically captures incorrectly coded labels.
- Custom Methods (See sample): Line designed for the specific application on irregular shaped products, such as vials or bottles.
Each model is uniquely designed to address specific labeling requirements. You can read about the various models and their characteristics in the selection below.
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Printer/Applicators
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Model |
Description |
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2600 |
From the economic series, this system is ideal for application cycles of low or moderate intensity. The system applies labels quickly and accurately (+/- 1.5 mm). Allows the choice between Zebra or Sato's print modules, 200 or 300dpi with print speed up to 300mm/s, for labels with a minimum size of 25mmx25mm and a maximum size of 114mmx152mm. |
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2600 LT |
The most economic system on the market, includes a 200dpi print module from Sato, with a print speed up to 150mm/s and label application with an accuracy of +/- 1.5 mm. It accommodates labels with a minimum size of 28mmx15mm and a maximum size of 108mmx152mm. These systems combine economy with broad functionality. |
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4020 |
An economic but very functional system which allows printing and applying labels up to 112mmx160mm with a precision of +/- 1.5mm and a resolution of 203dpi. Print speed up 150mm/s and application of up to 60 labels per minute (depending on the size of the label, print information and distance to the product). |
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4050 |
Belongs to the latest generation of print-apply systems, features Ethernet, Profibus and contains USB, parallel and serial ports. Resolutions up to 600dpi and print speed up to 400mm/s for labels with sizes between 19mmx19mm to 120mmx160mm or 160mmx120mm. RFID is optional. |
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4050 E |
"E" means "ENHANCED", this is the improved version of the system 4050, allowing label with sizes from 10mmx5mm up to 180mmx300mm, capable of applying up to 210 labels per minute (in blow-on). Resolutions up to 600dpi and print speed up to 400mm/s. RFID is optional. |
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4050 M |
From the 4050 version, it has a special controller, user-oriented, with a graphical interface touchscreen (optional), notifications via panel, alarm lamp, e-mail or SMS and remote service functions through the network. Allows you to save print jobs to eliminate the need for a PC. You can connect a keyboard or other device into the USB port. Yes, "M" means Master Controller. RFID is optional. |
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4050 P |
This system is specially designed for applying on pallets. The system offers further advantages with regard to speed, security, fields of application, size and ease of servicing. The Model 4050 P allows the labeling of two adjacent sides of a pallet. Capable of processing up to 7 pallets per minute, this system is very secure and flexible. RFID as an option. |
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5200 |
This system, the predecessor of the Model 5300 has proven to be robust and effective. Allows you to select print modules with 203 or 300 dpi from Zebra, Datamax and Sato. Print speed up to 304.8mm/s and label dimensions up to 152.4mmx152.4mm. RFID is optional. |
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5300 |
Unmatched versatility with an excellent quality of construction and a very nice design. Allows Zebra, Sato and Avery print modules with 200 or 300dpi up to 400mm/s, for labels with sizes of 13mmx5mm to 190mmx150mm, with a label placement accuracy of +/-0,76mm. Allows you to save multiple print jobs without the need to print from a PC. You can monitor the status of the systems through a web-browser. RFID is optional. |
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5300 Twin-Tamp |
Model 5300 with special Twin-Tamp applicator for applying labels on 2 sides of the same product (front and side or side and rear), thanks to a fantastic swing arm. You don't need to stop the conveyor. RFID is optional. |
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5300 Corner-Wrap |
Model 5300 with special Corner-Wrap applicator to enable application on boxes edges. The tamp applies the label on the front of the product and rotates so that the tamp itself gently presses the label against the product as it moves, without the need for external rolls and without stopping the conveyor. RFID is optional. |
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5300 RFID |
Model 5300 with RFID printing module and a special label rejection system in which the labels after being encoded are read and validated, and the invalid labels are automatically captured by a special tamp. |
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5300 Pallets |
Model 5300 with a strengthened arm and stand, specially designed for printing and applying labels to pallets. |
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5300 Pallets Dual |
Special version of the Model 5300 Pallets with an articulated arm which allows label application in two adjacent sides of the same pallet, without the need to stop the production line. |
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AP180 |
Extremely robust, the AP180 is a print-apply system specially designed for pallets, allowing label application, with maximum size of 170mmx230mm (A5), onto three adjacent sides of the same product, thanks to his three axles arm with vacuum system (the arm moves laterally, in depth and the tamp can rotate 180 degrees). With a Zebra 170PAX print module and resolution of 200 or 300dpi. |
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See also our photo gallery.
Note: MGS is not responsible for any errors in the data presented. For more information, see the specifications in the respective brochures.
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